Different Numerical Approaches for the Analysis of a Single Screw Expander

Positive displacement machines (e.g. scroll, twin screw, reciprocating, etc.) are proven to be suitable as expanders for organic Rankine cycle (ORC) applications, especially in the medium to low power range. However, in order to increase their performance, detailed simulation models are required to optimize the design and reduce the internal losses. In recent years, computational fluid dynamics (CFD) has been applied for the design and analysis of positive displacement machines (both compressors and expanders) with numerous challenges due to the dynamics of the expansion (or compression) process and deforming working chambers. The majority of the studies reported in literature focused on scroll, twin screw and reciprocating machines. Furthermore, the limitation of such methodologies to be applied directly to complex multi-rotor machines has been highlighted in literature. In this paper, a single screw expander (SSE) is used as benchmark to evaluate the applicability of different grid generation methodologies (dynamic remeshing and Chimera strategy overlapping grid), in terms of computational resources required, accuracy of the results and limitations. Although, the low-order models have been applied to single screw machines, there is still a lack of CFD analyses due to the particular complexity of the machine geometry and of its working principle. The calculations have been performed with air to reduce the complexity of the problem. to the main results are two folds: (i) the assessment of a numerical strategy with respect to the most critical parameters of a dynamic mesh-based simulation and (ii) the comparison of the pressure field and internal flow features obtained by using different numerical approaches.